Filling Machine

Bulk aseptic fillers for a wide variety of products and packages

Designed to fill fluids, concentrates and particulate products, our aseptic fillers provide: “steam only” sterilization of the filler head(s), complete sanitation by an automatic clean-in-place system and without chemicals or sterile gasses used. High production speed achieved by a newly designed head system. The aseptic filling chamber which can be opened without losing asepticity. Versatility and reliability are improved by meeting various packing standards with different products and the use of a fully PLC controlled self-diagnostic operational mode.

The flexible linear filler for complete asepticpeace-of-mind

Our AsepTec® linear aseptic filler is unique, standing out by the range of products and bottles (HDPE, PP, PET) it can handle, its high speed, its reliability and its flexibility.

The AsepTec filler was designed, from the ground up, to provide carefully controlled and verifiable filling conditions and to meet the strict requirements of the validation-by-design concept. By identifying the factors which reduce the reliability and sterile conditions of conventional fillers, we avoided them in our new design–thus creating a new generation of aseptic filler.

Standard capacities are 12,000 BPH, 18,000 BPH, 24,000 BPH, and 30,000 BPH.

The flexible linear filler for complete asepticpeace-of-mind

Our FranRica ABF1200 Aseptic Bag Filler model is designed to provide the highest possible level of sterility and productivity for filling bulk aseptic bag-in-box and bag-in-drum containers.Originally conceived to eliminate frequent spoilage events encountered by the California tomato industry, the ABF1200 is now proven worldwide as the gold standard for aseptic filling.Key to the success of the technology is the automatic heat seal fitment system which virtually eliminates the possibility of post filling contamination and spoilage.

Semi-Automatic Volumetric Filling Machine

Suitable for filling 2.5 litre, 5 litre, 10 litre or larger containers, the P5000 liquid filling machine is specifically designed to minimise the handling of heavy, awkward containers, whilst maximising production outputs on difficult products.

The P5000 is supplied with a pneumatically operated “Rotary Valve” and “Diving Nozzle”, enabling it to handle the widest range of liquids, from free flowing chemicals such as screen wash and detergents through to viscous paints and adhesives. Larger containers can be filled without removing them from the pallet with the addition of a “Wander Nozzle” and “Multi-Dose Counter”, removing the manual handling of heavy containers.

The Posifill EF is ideally suited for both the first-time user of volumetric dispensers and within a busy production environment which requires flexibility, accuracy and rapid changeovers. Compressed air provides the power supply for filling.

A robustly constructed unit, ideally suited for start-up venture and small-scale or as part of a larger production facility, the Posifill EF offers flexibility, accuracy and rapid changeovers. Filling speeds of up to 45 containers per minute can be achieved with a wide range of liquids; from solvents to creams and gels, including food and dairy products containing particulates, such as fruit yoghurts, can also be filled by the Posifill EF.

Fully-Automatic Volumetric Liquid Filling MachineThe Posimatic EV2500 liquid filling system is one of the most versatile liquid filling systems available.

Its single Bottle Handling Module can be combined with any of Universal’s liquid filling systems (volumetric or vacuum) to provide a very cost effective automatic liquid filling solution.

The machine has been designed to be simple to set up and operate. As a result, it requires no specialist technical skills.

Available with 2 or 4 filling heads per chassis, the system allows up to two chassis to be connected at the same time to allow 6 or 8 head filling with output speeds up to 60 bottles per minute.

A wide range of containers can be handled without the need for change parts.

This easy-to-operate automatic vacuum-level filling machine is ideal for filling rigid containers such as glass bottles with a huge range of liquids, all to a set height for that consistent ‘on-shelf’ appearance.

Posivac is easy to set up, use and clean, making product and bottle
changeovers very quick indeed. The machine can be supplied with between 2 and 12 heads and upgraded in the future to grow with your growing production requirements.

Typical products that can be filled on the system include perfumes and
fragrances, wines and spirits as well as many pharmaceutical, chemical and personal care products.

Depending on the type of container and product being filled, production speeds of up to 120 bottles per minute can be achieved.

If you are filling free flowing liquids such as wines, spirits, perfumes, fragrances or oils into rigid bottles then vacuum filling is by far the easiest and most cost-effective solution.

Smaller and more affordable than its larger sibling Easifill, Vacufill offers fantastic performance in a compact package. The chassis uses a
polished stainless-steel cabinet as a sturdy base with the high-quality
pharmaceutical finish expected by Universal’s clients.

Vacuum filling is suitable for filling a wide range of free-flowing liquids
(perfumes, wines, spirits, oils and solvents) into rigid containers (glass, tin, ceramics and rigid plastics).

Vacufill fills to a set height from the neck of the bottle down regardless of volume of the bottle, making it particularly well suited to filling into glass, where tolerances and variation can be large.