Sorting Equipment
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Food & Beverage Machinery, Sorting Equipment, Sorting Machinery
Color Sorter UDW-1 – Kawakubo FACTORY Co.
Food & Beverage Machinery, Sorting Equipment, Sorting MachineryColor Sorter UDW-1 – Kawakubo FACTORY Co.
Revolutionize your wet food sorting process with our patented technology, featuring full-color CCD cameras and optional infrared and shape recognition capabilities. Our waterproof design allows for easy cleaning, while automatic threshold creation can store up to 99 programs for maximum efficiency.
Introducing the Color Sorter UDW-1, a wet food color sorting machine with a full-color 3CCD camera that is washable in its entirety. Our patented wind-powered sorting technology is utilized for maximum efficiency. The full-color CCD camera detects defects in the product from both top and bottom directions, detecting defects as small as 0.2mm x 0.2mm. When removing same-colored foreign objects that are difficult to distinguish with the color camera, an infrared camera can be added as an option. Additionally, a shape recognition camera can be added as an option to detect size and shape defects. When the camera detects defects or foreign objects, the ejector (air gun) sprays compressed air to remove them. The entire device is waterproof, allowing for easy cleaning. By manually inputting the product’s color range and the color range of the defective product, the threshold can be automatically created. Up to eight thresholds can be set for one product, and up to 99 programs can be stored.
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When selecting Sorting equipment for your company’s needs, there are several important points to consider during the comparison and evaluation process.Common Comparison Points for Any Sorting Equipment
1. Sorting Accuracy and Speed
Evaluate the sorting accuracy and speed of the equipment. Consider factors such as the detection and rejection rate of defective or non-conforming products, the capacity to handle high volumes of items, and the speed at which the equipment can sort items accurately. High sorting accuracy and speed are essential for maintaining product quality and maximizing productivity.
2. Sorting Criteria and Flexibility
Assess the equipment’s ability to sort items based on specific criteria. Determine whether the equipment can sort items by size, shape, color, weight, barcode, or other relevant attributes. Additionally, consider the flexibility of the equipment in accommodating changes to sorting criteria or handling different types of products. Flexibility in sorting criteria ensures adaptability to evolving production requirements.
3. Product Compatibility and Gentle Handling
Consider the equipment’s compatibility with the products you handle. Evaluate whether the equipment can handle fragile, delicate, or easily damaged items without compromising their quality. Gentle handling mechanisms, such as soft conveyors or adjustable sorting mechanisms, are important to prevent product damage during the sorting process.
4. Sorting Configuration and Layout
Evaluate the equipment’s configuration and its impact on your production floor layout. Consider factors such as space requirements, conveyor setup, and the equipment’s integration with your existing production line. Optimize the layout to ensure smooth material flow, minimize bottlenecks, and facilitate efficient sorting operations.
5. Integration with Other Systems
Assess the equipment’s integration capabilities with other systems in your production line, such as upstream and downstream processes, quality control systems, or data management systems. Seamless integration allows for real-time data exchange, synchronized operations, and enhanced overall process efficiency.
6. Maintenance and Serviceability
Evaluate the ease of maintenance and serviceability of the equipment. Consider features such as accessibility to critical components, ease of cleaning, and availability of spare parts. Equipment with straightforward maintenance procedures and reliable support from the manufacturer can minimize downtime and ensure continuous operation.