Metal Slider 1000
MS-1000
Four grinding motors process dross and burrs quickly and powerfully at the same time!
Processing examples
Deburring and R-finishing
■Material: SS material
■Cutting/processing method: Laser
■Brush used: Sanding sheet + Abrasive brush
Deburring and R-finishing
■Material: Stainless steel
■Cutting/processing method: Laser
■Brush used: Sanding sheet + Abrasive brush
Dross removal
■Material: aluminium
■Cutting/processing method: Laser
■Brush used: Sanding sheet + Abrasive brush
Dross removal
■Material: Stainless steel
■Cutting/processing method: Laser
■Brush used: Sanding sheet + abrasive brush
Dross removal
■Material: SSCC material
■Cutting/processing method: gas cutting
■Brush used: pin brush + sanding sheet
Oxide film
■Material: SS material
■Cutting/processing method: laser
■Brushes used: wire brush
Small workpieces
■Material: Stainless steel
■Cutting/processing method: Laser
■Brushes used: Sanding sheet + Abrasive brush
The forte
2×2 motor grinding system
Equipped with two motors, one for dross removal and the other for edge radius finishing, the machine finishes even large workpieces without any irregularities.
This system is also effective for removing persistent dross and large burrs, and for speedy work.
Servomotor-based oscillation control
The oscillating section is equipped with a servo motor. The oscillation range can be finely adjusted to suit the workpiece size, enabling efficient and waste-free work.
Grip belt
Grip belts enable the machining of small workpieces without the need for blower suction.
Plate thickness detection sensor as standard.
Automatic recognition of workpiece height. Automated setting saves time and eliminates the risk of input errors.
Furthermore, if the different thickness sensor detects a workpiece above the set height, the machine automatically stops. This prevents damage to the grinding tool.
Low running costs
Compared with blower adsorption deburring machines, power consumption is lower at 4.5 kw (excluding the dust collector), resulting in lower running costs.
Touch panel for easy setting
The touch panel allows you to easily set the optimum machining pattern for workpieces of all materials and shapes.
Adjustment in increments of 0.1 mm
Elevation values can be adjusted in 0.1 mm increments by touch-screen operation.
Belt cleaning mechanism as standard.
This removes dust from the belt and maintains its gripping power. The dust is sucked into a dust collector to keep the factory clean.
Wide range of polishing tools
In addition to deburring, a line-up of polishing tools is available for various processes such as dross and spatter removal and oxide film removal.
High-performance dust collector manufactured in-house.
Autopulse (automatic filter cleaning) function as standard. Maintains the performance of the dust collector and protects the machine, plant environment and workers from dust.
Dimensional drawings and performance specifications
Dimensions.
performance characteristic
Model | MS-1000 |
---|---|
Max. work width | 1000mm |
Max. workpiece height | 40mm |
Machine weight | 1300kg |
Conveyor speed | 0.4〜4.0m/min |
Electrical capacity | 4.5kW |
Layout proposal diagram
brush
In order to meet various burr strength and finish requirements, we pursue the best brushes for deburring machines using a variety of domestic and foreign abrasive cloths.
Polishing tools specially designed for metal sliders
Sanding Pad | Standard Sanding Sheet | Sanding Sheet | Polishing Brush | |
---|---|---|---|---|
Part No. | SB-PAD | SP-080 SHE SP-120 SHE | SN-060 SHE SN-120 SHE SN-320 SHE | SB-BRU 080 SB-BRU 120 |
Grit | – | #80 #120 | #60 #120 #320 | #80 #120 |
Remarks | Used by attaching sanding sheets. Removes burrs and dross powerfully. | Used by attaching to sanding pad. Highly durable sheet. | Used by attaching to sanding pad. | Removes secondary burrs generated by sanding pad and finishes the edges of the workpiece with a radius. |
Part No.SB-080 HERSB-WIRESB-PINSB-ADA
Hero Brush | Wire Brush | Pin Brush | Adapter | |
---|---|---|---|---|
Grit | #80 | – | – | – |
Remarks | Brush with strong grinding power. Suitable for processing large radii. | Removes oxide film adhering to cut edges by laser cutting. | Removes dross adhering due to fusion cutting. | Used for attaching quick release brushes and pads. |
IOT operation monitoring function
※Click on the image to open an example data screen.
Operational data of the deburring machine is transmitted to the server.
Data such as operating hours can be visualised, which is effective in improving productivity and predictive maintenance.
In the event of an abnormality, data can be shared with the manufacturer, enabling problems to be resolved quickly.
Modification of dust collector specifications
We propose the most suitable dust collector for your processing work, such as explosion-proof dust collectors and wet dust collectors.
Dedicated front and rear bogies
※Click on the image to open the video.
Convenient front/rear trolley as an auxiliary trolley for deburring work. A single unit can perform the dual roles of roller and chute.
Signal tower
The status of the equipment is clearly visible from a distance.
Light and sound alerts you in case of warnings, making everyday work safer and more secure.
Additional safety switches, buzzers and mirrors are also available.
Magnetic conveyor
Strong magnetic force adsorption allows workpieces with a small ground contact area to be fixed without the use of a jig.
The workpiece must be made of steel or other material that can be fixed by magnetic force.
Dust remover
Removes dust adhering to the workpiece during the deburring process. (Blower type)
It is also recommended to work in conjunction with a ‘magnetic conveyor’, which can easily attach dust to the workpiece.
Dust dispersal to the surrounding area is also prevented by linking with a dust collector.
Return conveyor (J-turn type)
Allows workpieces to be fed into the deburring machine at the conveyor entrance side, while also collecting the workpieces.
Suitable for operations where you want to increase work efficiency for small jobs with large quantities of workpieces.
Process of delivery
No. | Step | Description |
---|---|---|
1 | Enquiry | Please contact us by enquiry form, telephone, fax or e-mail. Please provide specific information on material, plate thickness, size, etc. Test pieces are also accepted. |
2 | Sample request | Please provide us with a product sample. We will then return the sample processed by Metal Slider. Please check the finished product. |
3 | Confirmation of specifications | We will discuss specifications and options in detail. |
4 | Estimate | We will contact you with a quotation and delivery date. |
5 | Signing the contract | We recommend that you check the actual metal slider once before signing the contract. |
6 | Quotation for installation, etc. | After confirming the location of the metal slider and whether or not a dust collector and exhaust ducts are to be installed, a final quotation will be made. |
7 | Delivery and installation | Installation and construction are carried out on site. It takes approximately two months from contract to delivery. |
The translations were GPT-4O and DeepL