NEAEN VFB vacuum fryer with integrated blancher – NEAEN
Frying under vacuum conditions (at low temperature) is a unique and cutting-edge heat treatment method.
The NEAEN VFB vacuum frying plant allows frying products until they become crunchy, at temperatures up to 120°C, which prevents acrylamide from forming. The fried product does not contain carcinogenic substances and it presents an alternative for the majority of snacks that are available on the market.
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Under vacuum conditions water is eliminated from the product in a very short amount of time. Furthermore, under vacuum conditions oil does not penetrate into free pores, and it is fully discarded while preserving the vacuum. This allows you to lower the content of oil in the ready product down to just a few percent, whereas in products that have been fried in the traditional way, at atmospheric pressure, the oil content may reach as high as 30%.
Depending on the type of product and the preliminary processing of it (blanching, impregnating, freezing), it is possible to obtain products with various characteristics: with a more or less dense structure (puffy snacks), more crunchy or more flexible, with various degrees of color intensity, etc.
Adjustable parameters during frying:
Frying timeFrying temperaturePressure
Before vacuum frying some types of products need to be subjected to additional processes, such as rinsing out starch, impregnating, or freezing. However, preliminary blanching is the procedure most frequently used before frying or drying.
Blanching in hot water for a short period of time allows you to significantly improve the consumer properties of a ready product by deactivating enzymes. The outside appearance of the product is improved and it acquires a brighter color, stronger taste and smell (these features are not lost during frying).
Design
The NEAEN VFB vacuum fryer with integrated blancher comprises the following elements:
blanching chambervacuum frying chamberoil heating systemvacuum collector for storing and forced cooling of oilvacuum system for removing oil from the productvacuum generation systemoil filtering and circulation systempivoted lifter (option)
The design of this vacuum fryer with blancher is compact, all units are mounted on a single frame and thus there is no need for additional installation and separate control panels.
The volume of the blanching chamber corresponds to the volume of the frying basket, so there is no need to reload the product by pouring it from one basket into another. The product is first subjected to blanching and afterwards, after it drains, it is immersed in the frying chamber. Optionally, the vacuum fryer can be supplied with a pivoted lifter, which enables you to easily lower the basket with product into the blanching chamber, hoist the basket in order to drain the water, and then move it and immerse it in the frying chamber.
During the vacuum frying process, the subsequent batch of product is being blanched and drained, which allows you to achieve semi-continuous production.
Automatic control system
The process of vacuum frying/drying is quite complex in terms of the sequence of operations performed, and therefore NEAEN VFB vacuum frying/drying plants are equipped with a completely automated control system with various recipes, which minimizes the effort needed from the operator and eliminates errors connected with the human factor.
All processes that are carried out are shown on the operator’s panel (process visualization). Programming of new recipes is done with the help of an intuitive interface.
Thermal food processing technologies
The EMA Europe company has more than thirty years of experience in the development, design, and manufacture of industrial equipment for thermal food processing. The range of commercially available equipment includes continuous conveyor fryers and ovens, drum fryers, batch blanchers, and continuous drum and conveyor blanchers, defrosters, continuous and batch cookers both atmospheric and vacuum, scraped surface heat exchangers, and a wide range of auxiliary equipment such as washers, conveyors, pumps, homogenizers, and others.
Our company offers a complete cycle service from design of technology projects to the manufacturing of equipment of any complexity in our own production site, located in the heart of Europe, as well as the introduction of the equipment in operation, upholding the warranty and after-warranty service with our own service center.
Having much experience in the practical implementation of projects in the industrial processing of meat, fruit and vegetable products, semi-finished and other products, our company is ready to offer technological consultation, development of the production process of the project, equipment manufacturing, erection supervision, commissioning works, and further maintenance services to its customers.
For pricing and technical information about our products, please feel free to submit your inquiry by e-mail with information about your company and contact information of authorized personnel.
In accordance with corporate rules, our employees do not provide commercial information over the phone.
For faster and more accurate processing of your request, please use the on-line questionnaire link that we will send to you on request.
Supplier Information
- Store Name: NEAEN
- Vendor: NEAEN
- Address: Pezinská
5104
901 01 Malacky
Slovakia
- Food & Beverage Machinery, Fryer Machine, Vacuum Fryer
NEAEN VF vacuum frying drying plant – NEAEN
Thanks to its flexible settings, this plant allows you to produce delicious and healthy snacks, semi-finished products, as well as preserves from fruits, vegetables, meat, fish, seafood, etc.
Intended for producing a wide range of products in various branches of the food industry.
The plant performs:Vacuum frying, at both low and high temperatures
Highly efficient vacuum drying
Cooking under vacuum conditionsSKU: n/a
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