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rice packing machine- VACMASTER – MARUTAKA


Promoting value-added products with “freshness preservation and vacuum packaging

Fully automatic vacuum forming machine capable of forming vacuum packages that retain freshness and prevent insects and mold at a speed of 5 to 6 bags per minute. It contributes greatly to labor cost reduction and provides a higher quality and more beautiful finish than manual work. Manual vacuum forming of gusset bags is also possible.

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Features

Point 1 : Fully automatic and speedy vacuum forming
When connected to an existing weighing and packaging machine, vacuum forming can be performed fully automatically. Vacuum forming is possible at a speed of 5 to 6 bags per minute (for 5 kg bags).
Point 2 : Applicable to bag sizes from 300g to 10kg
The machine is applicable to rice bags of various sizes (300g to 10kg). Other cereals can also be vacuum-formed.
Point 3 : Unique vibration for beautiful finish
During vacuum forming, a unique vibration causes the rice inside to lie flat, resulting in a smooth surface and beautiful finish. This is also effective in preventing pinholes.
Point 4 : Gas displacement device can be installed
The first machine of this type with a gas displacement device is also available.
Point 5 : Pinhole-resistant vacuum rice bag Vacuum SG Pack
MARUTAKA’s vacuum SG-Pack uses a newly developed “pinhole-resistant special film.
The unique shape of the top and bottom corners makes it a pinhole-resistant no-pin bag, and it is also suitable for post-printing, making it the ideal high-performance rice bag for Buckmaster.

Product Specifications

Model: VAC MASTER VP-200
Packaging classification: Genuine laminated film
Vacuumable bags : Rice bags for 300g to 10kg
Capacity : 5 to 6 bags/minute (for 5 kg bags)
Control method: Sequencer control
Sealing label : Genuine label, 38mm diameter, transparent
Machine size : 80 mm (W) x 600 mm (D) x 1,640 mm (H) (excluding conveyor belt and take-out rollers)
Main unit weight : Approx. 200 kg (with casters)
Utilities : Power supply 3 phase AC200V 10A and air (pressure 3-6kgf)
Driving method : Motor and air cylinder
Accessories : Carrying out roller, air gun with coiled hose, replacement blade for slit
Option : 1m horizontal type conveyor belt Gas displacement device
*Specifications are subject to change without notice.

Connecting Customers and Products
Proposing rice bags and packaging

Everything we do is for our customers.
And beyond that, for all people, based on the concept of “giving shape to needs, dreams, and creation.
Marutaka will materialize your thoughts and images.

Marutaka is proud of its four strengths

1.Comprehensive Strength

  • Community-based Sales Activities
  • We have established eight sales offices throughout Japan, from Hokkaido to Kyushu, in order to conduct community-based sales activities widely and for a long time. Each of these locations is unique in its own way and is able to meet the needs of its customers.

  • Reliable Support
  • We support our customers with a pair of outside sales staff and inside sales staff.
    We value communication with our customers and respond quickly with our flexible footwork.
    You can rest assured that you can rely on us.

  • Full lineup of products
  • We are proud to offer not only standard rice bags but also a full lineup of sales promotion products (labels, banners, sales floor proposals, etc.), and our product lineup is among the best in the industry.
    We will make use of our extensive product lineup and make proposals that meet the needs of our customers.

    2.Planning and development capabilities

  • Development Process and Human Resources
  • The process of creating product concepts and images from the planning stage and giving shape to product development based on these concepts and images. This is where our experience and technology cultivated over many years in the rice bag industry are put to use. We develop new ideas and put them to practical use by drawing on our knowledge and capabilities.

    We have assembled a team of professionals with expertise in development.
    We are constantly engaged in creative development and actively incorporate information and technology from other industries to further the development of the rice bag industry.

  • Broad vision and focus
  • ✓ Development and proposal of products with functionality
    ✓ Development and proposal of unconventional products
    ✓ Development of environmentally friendly rice bags
    ✓ Development of technologies for rice preservation

    (Examples of products)
    Development of non-porous bags and freshness bags with both air permeability and insect repellency.
    Zippered “Moterun Pack” rice bags
    Biomass rice bags, biodegradable film
    Vacuum and nitrogen gas filling and packaging machines

  • Accurate embodiment of customer needs
  • Product development tailored to customer needs has resulted in Liberty Packs that can be finished in small lots and with short delivery times, and Only Packs that can also be used as novelty items.
    We also develop and provide packaging materials and packaging machinery that meet the sales and distribution patterns of our customers, resulting in a variety of products such as the Zip Master, Backformer, and Cube Bag.

    3.design ability

  • Experienced Designers
  • We have more than 20 experienced designers for packaging design, promotional product design, and sales floor decoration design, including calligraphers and illustrators.
    Several designers gather for each request, and after repeated meetings and evaluations, we create and submit a design that meets the customer’s needs.

  • High level of expertise
  • Because we specialize in rice bags, we have expertise in legal regulations, printing suitability, shape suitability, and production area and variety characteristics, as well as a wealth of rice-related photos, illustrations, and other materials.
    Even first-time customers can purchase “rice bags” with peace of mind, as our highly specialized sales staff and designers are always ready to assist you.

  • Responsiveness and speed
  • With multiple designers on staff, and secured cooperation with outside design companies, we have a system in place that can meet a wide variety of customer needs without limit. We can also make speedy proposals if you are in a hurry.
    We can also respond flexibly to the need for a quick delivery of original “rice bags” and “sales promotion goods,” such as a sudden decision for a special sale.

    4.Manufacturing and Quality Capabilities

  • Commitment to full environmental facilities and thorough quality control
  • We have strict rules for entering the factory and wearing special work uniforms.
    We provide stable products through thorough quality control by using humidity control equipment to prevent static electricity, equipment to judge good quality, and detection cameras for areas that cannot be visually checked.

  • Production system for speedy response
  • We centrally manage all processes from ordering to manufacturing and shipping using production management software shared within the company.
    We have an annual production record of more than 25 million rolls and 25 million single bags, and have established a unique system that can meet customers’ requests and delivery deadlines for both small and large lots.

  • Insatiable Challenge for Quality Improvement
  • We always put the trust of our customers first, and our employees work together to improve the quality of our “products” and “work” on a daily basis.

    Supplier Information

    • Store Name: MARUTAKA
    • Vendor: MARUTAKA
    • Address: 540-0027
      Osaka Osaka-shi 1-1-7 Yariyamachi

    Features

    Point 1 : Fully automatic and speedy vacuum forming
    When connected to an existing weighing and packaging machine, vacuum forming can be performed fully automatically. Vacuum forming is possible at a speed of 5 to 6 bags per minute (for 5 kg bags).
    Point 2 : Applicable to bag sizes from 300g to 10kg
    The machine is applicable to rice bags of various sizes (300g to 10kg). Other cereals can also be vacuum-formed.
    Point 3 : Unique vibration for beautiful finish
    During vacuum forming, a unique vibration causes the rice inside to lie flat, resulting in a smooth surface and beautiful finish. This is also effective in preventing pinholes.
    Point 4 : Gas displacement device can be installed
    The first machine of this type with a gas displacement device is also available.
    Point 5 : Pinhole-resistant vacuum rice bag Vacuum SG Pack
    MARUTAKA’s vacuum SG-Pack uses a newly developed “pinhole-resistant special film.
    The unique shape of the top and bottom corners makes it a pinhole-resistant no-pin bag, and it is also suitable for post-printing, making it the ideal high-performance rice bag for Buckmaster.

    Product Specifications

    Model: VAC MASTER VP-200
    Packaging classification: Genuine laminated film
    Vacuumable bags : Rice bags for 300g to 10kg
    Capacity : 5 to 6 bags/minute (for 5 kg bags)
    Control method: Sequencer control
    Sealing label : Genuine label, 38mm diameter, transparent
    Machine size : 80 mm (W) x 600 mm (D) x 1,640 mm (H) (excluding conveyor belt and take-out rollers)
    Main unit weight : Approx. 200 kg (with casters)
    Utilities : Power supply 3 phase AC200V 10A and air (pressure 3-6kgf)
    Driving method : Motor and air cylinder
    Accessories : Carrying out roller, air gun with coiled hose, replacement blade for slit
    Option : 1m horizontal type conveyor belt Gas displacement device
    *Specifications are subject to change without notice.

    Connecting Customers and Products
    Proposing rice bags and packaging

    Everything we do is for our customers.
    And beyond that, for all people, based on the concept of “giving shape to needs, dreams, and creation.
    Marutaka will materialize your thoughts and images.

    Marutaka is proud of its four strengths

    1.Comprehensive Strength

  • Community-based Sales Activities
  • We have established eight sales offices throughout Japan, from Hokkaido to Kyushu, in order to conduct community-based sales activities widely and for a long time. Each of these locations is unique in its own way and is able to meet the needs of its customers.

  • Reliable Support
  • We support our customers with a pair of outside sales staff and inside sales staff.
    We value communication with our customers and respond quickly with our flexible footwork.
    You can rest assured that you can rely on us.

  • Full lineup of products
  • We are proud to offer not only standard rice bags but also a full lineup of sales promotion products (labels, banners, sales floor proposals, etc.), and our product lineup is among the best in the industry.
    We will make use of our extensive product lineup and make proposals that meet the needs of our customers.

    2.Planning and development capabilities

  • Development Process and Human Resources
  • The process of creating product concepts and images from the planning stage and giving shape to product development based on these concepts and images. This is where our experience and technology cultivated over many years in the rice bag industry are put to use. We develop new ideas and put them to practical use by drawing on our knowledge and capabilities.

    We have assembled a team of professionals with expertise in development.
    We are constantly engaged in creative development and actively incorporate information and technology from other industries to further the development of the rice bag industry.

  • Broad vision and focus
  • ✓ Development and proposal of products with functionality
    ✓ Development and proposal of unconventional products
    ✓ Development of environmentally friendly rice bags
    ✓ Development of technologies for rice preservation

    (Examples of products)
    Development of non-porous bags and freshness bags with both air permeability and insect repellency.
    Zippered “Moterun Pack” rice bags
    Biomass rice bags, biodegradable film
    Vacuum and nitrogen gas filling and packaging machines

  • Accurate embodiment of customer needs
  • Product development tailored to customer needs has resulted in Liberty Packs that can be finished in small lots and with short delivery times, and Only Packs that can also be used as novelty items.
    We also develop and provide packaging materials and packaging machinery that meet the sales and distribution patterns of our customers, resulting in a variety of products such as the Zip Master, Backformer, and Cube Bag.

    3.design ability

  • Experienced Designers
  • We have more than 20 experienced designers for packaging design, promotional product design, and sales floor decoration design, including calligraphers and illustrators.
    Several designers gather for each request, and after repeated meetings and evaluations, we create and submit a design that meets the customer’s needs.

  • High level of expertise
  • Because we specialize in rice bags, we have expertise in legal regulations, printing suitability, shape suitability, and production area and variety characteristics, as well as a wealth of rice-related photos, illustrations, and other materials.
    Even first-time customers can purchase “rice bags” with peace of mind, as our highly specialized sales staff and designers are always ready to assist you.

  • Responsiveness and speed
  • With multiple designers on staff, and secured cooperation with outside design companies, we have a system in place that can meet a wide variety of customer needs without limit. We can also make speedy proposals if you are in a hurry.
    We can also respond flexibly to the need for a quick delivery of original “rice bags” and “sales promotion goods,” such as a sudden decision for a special sale.

    4.Manufacturing and Quality Capabilities

  • Commitment to full environmental facilities and thorough quality control
  • We have strict rules for entering the factory and wearing special work uniforms.
    We provide stable products through thorough quality control by using humidity control equipment to prevent static electricity, equipment to judge good quality, and detection cameras for areas that cannot be visually checked.

  • Production system for speedy response
  • We centrally manage all processes from ordering to manufacturing and shipping using production management software shared within the company.
    We have an annual production record of more than 25 million rolls and 25 million single bags, and have established a unique system that can meet customers’ requests and delivery deadlines for both small and large lots.

  • Insatiable Challenge for Quality Improvement
  • We always put the trust of our customers first, and our employees work together to improve the quality of our “products” and “work” on a daily basis.

    Supplier Information

    • Store Name: MARUTAKA
    • Vendor: MARUTAKA
    • Address: 540-0027
      Osaka Osaka-shi 1-1-7 Yariyamachi