POP Rivets : One side work for lightweight fastening tools
| Application | Item / Type | Features | Effects |
|---|---|---|---|
| Warehouse Beam and Platform | Rivet / UG Rivet (Cargoclip) | High corrosion resistance specification due to ZNC treatment (Zinc-Nickel alloy plating + resin coating) with high durability surface treatment | ◆ Shorten work time by switching from bolt/nut method ◆ Earthquake resistance and corrosion resistance |
| Solar Mounting Frame | Rivet / SD-***-UG | Strong against internal force and vibration, adaptable to a wide range of plate thickness | ◆ Shorten work time and reduce workload by switching to one-sided fastening method from bolt/nut method ◆ Mass labor reduction due to joint fastening with dyed alloy pins at the site |
| Water Supply Unit Frame | Rivet SK-****-UG (Flange Plate) | Switching from welding to structural rivets reduces work time and manufacturing costs |
POP Rivets : Fast and easy fast fastening of multiple base materials
| Application | Item / Type | Features | Effects |
|---|---|---|---|
| Temperature-Controlled Containers for Delivery (e.g., Supermarkets, Convenience Stores) | Rivet SSD-**-SSHR AD-**-AHR | ◆ One-sided fastening ◆ Capable of fastening to surface-treated steel plates and SUS, which are difficult to weld ◆ No deformation of the base material when fastening to t0.5 |
◆ Reduces work time and manufacturing costs by using an alternative method to welding |
| Roof Material Frames | Rivet / SSD-**-BHM | ◆ Compact product design possible due to low-profile type |
POP Rivets : Easy handling even for first-time users
| Application | Item / Type | Features | Effects |
|---|---|---|---|
| Server Enclosures | Rivet / PTM Rivet | ◆ Capable of flat fastening on both the seat side and flange side ◆ No abnormal noise due to head drop as the mandrel is retained after fastening |
◆ Shorten work time compared to spot welding ◆ Reduce workload ◆ Space-saving in the peripheral layout |
| Various Enclosures | Rivet SD-***-UG, HR | ◆ General work such as welding on pillars, corners, and doors reduces labor costs and work hours | |
| Components like Spacon Fuji Cassettes, Unit Racks, and Rails | Rivet / SK-**M**PTM | ◆ Space-saving in peripheral layouts that are difficult to spot-weld ◆ Can be fastened with rivets by general workers ◆ One-sided operation & flat on both sides |
POP Rivets : Spark-free and friendly work environment
| Application | Item / Type | Features | Effects |
|---|---|---|---|
| Front Seat Pan | Rivet / HC, HS | ◆ Equivalent axial force as M6 bolt ◆ CO2-less equipment ◆ One-sided operation |
◆ C/D from welding |
| Front Seat Frame | Rivet / HS | ◆ One-sided operation | |
| Seat Ventilation System | Rivet TAP-D-**-HR | ◆ Can be used in space-saving areas instead of “Bolt + Nut” ◆ Speeds up work efficiency |
POP Rivets : Excellent for assembly line automation
| Application | Item / Type | Features | Effects |
|---|---|---|---|
| Door Wind Molding | Cap Rivet | ◆ Press fit and improved aesthetics, SUS molding prevents electrochemical corrosion | ◆ Simultaneous improvement of workability and electrochemical corrosion prevention |
| Lid Hinge | Rivet TAP-D-**-SSHR | ◆ No need for hinge adjustment with nut and bolt fastening ◆ Change in fastening structure from outer to inner panel allows fastening with RIVET only ◆ Reduced work hours from nut and bolt fastening |
|
| Inner Frame | Rivet / SD-**-HR | ◆ Temporary fixing with inner jig using Rivet ◆ Simplified jig for low-volume production vehicles controls investment |
POP Rivets : other variations
| Application | Item / Type | Features | Supplement |
|---|---|---|---|
| Plastic Rivet | Plastic Rivet PD5045TL (t3.0～t4.5) | ◆ Made of plastic, so no need to separate waste material during disposal ◆ Made of POM (Polyoxymethylene), which is resistant to snow-melting agents and seawater penetration |
◆ Dedicated tools |
| Slope Hinge (Assy Part) | Rivet Medium Hollow Rivet (+AL Base Material) | ~ Comparison of Methods ~ ◆ Traditional: Hinge part (~500mm length) + both ends E-ring + body (screw fastening) ◆ Adopted: Hinge part (hollow rivet for bracket fastening) + body (single-shot rivet) ~ Effects ~ ◆ Reduces panel volume and weight ◆ Cost reduction by eliminating machining ◆ Solves external problems by eliminating E-ring |
◆ Cooperation with suppliers |
POP Nut : Easy and fast work for everyone
| Application | Item / Type | Features | Effects |
|---|---|---|---|
| Outdoor Mechanical Parking | Pop Nut / SPH-**** | ◆ General work such as welding nuts to steel frames (square pipes) and brackets reduces labor costs and work hours | ◆ Switching from bolt/nut method ◆ Shortened work time ◆ High strength and corrosion resistance |
| Residential Solar Mounting Frame | Pop Nut SPH****-HEX-ZNC | ◆ High corrosion resistance specification due to ZNC treatment (Zinc-Nickel alloy plating + resin coating) with high durability surface treatment | ◆ Switching from bolt/nut method ◆ Shortened work time ◆ High strength and corrosion resistance |
POP Nut : Can be installed at the end of the assembly process
| Application | Item / Type | Features | Effects |
|---|---|---|---|
| Pipe-Shaped Bike Frame | Pipe Nut | ◆ Nut placement possible from inside to outside for pipe-shaped (sack-shaped) frames | ◆ General work such as welding nuts and burring reduces labor costs and work hours |
| Temperature-Controlled Containers for Delivery (e.g., Supermarkets, Convenience Stores) | Pop Nut SPH-***-TETRA | ◆ One-sided fastening ◆ Capable of fastening to surface-treated steel plates and SUS, which are difficult to weld ◆ No deformation of the base material when fastening to t0.5 |
|
| Cubicle, Large Panels | Pop Nut / Hexa Nut | ◆ Possible to attach after painting, reducing work hours before and after the painting process | ◆ General work such as welding nuts, bolts, and burring reduces labor costs when handled by general workers |
POP Nut : Excellent for assembly line automation
| Application | Item / Type | Features | Effects |
|---|---|---|---|
| License Plate | Pop Nut SPH-***-RKM | ◆ Waterproof ◆ Ensures clearance |
◆ C/D from waterproof cap-equipped weld nuts ◆ Improved workability due to tool-less handling |
| Back Door | Pop Nut / Tetra | ◆ Meets required strength ◆ Stable fastening quality |
◆ Reduces labor costs and work hours through general work |
| Aluminum Spacer | Clinching Nut SR Round Nut | ◆ Rich lineup ◆ Increased throughput with reduced screw counts |
◆ Unification of burring and weld nuts ◆ Requires: Press machine |
Translated by GPT4-o