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Power Inductor SPM Series – TDK Electronics Factories Inc.


The SPM series power inductors are the metal composite type wire-wound inductors that have the coils integrally molded with metallic magnetic powder.

Compared to ferrite-base wire-wound inductors, the SPM series inductors realize larger current, lower Rdc, smaller size and superior DC bias characteristic. In addition, they ensure low magnetic flux leakage and are effective as a means to suppress acoustic noise of the coil. This article introduces the structure, features, and application of these products, and other information that helps you in an easy-to-understand way.

Product summary

The SPM series are the inductors that have the coils integrally molded with metallic magnetic powder. TDK offers a large selection of the SPM series inductors, including the low-profile SPM-LR series, the SPM-HZ and SPM-V series for automotive applications, and others.

Figure 1: Product summary

Commercial Grade Automotive Grade
Series SPM series Standard specifications SPM-CT series For high frequency use SPM-LR series Low-profile model SPM-XT series Large model SPM-HZ series SPM-DZ series SPM-V series
Product summary The inductors that have the coils integrally molded with magnetic powder.
These inductors use Fe-base alloy powder to have high saturation characteristics, i.e. allowing for large current.
The inductors that have the coils integrally molded with magnetic powder.
These inductors use Fe-base alloy powder to have high saturation characteristics, i.e. allowing for large current.
A wider operating temperature range than commercial grade products (DZ,V Series)
Features
  • Their Curie temperature is high, and they show only small changes in characteristics with changes in ambient environment temperature.
  • With the use of a coil integrally molded with metallic magnetic material, hum noise and magnetic flux leakage are reduced.
  • Their Curie temperature is high, and they show only small changes in characteristics with changes in ambient environment temperature.
  • With the use of a coil integrally molded with metallic magnetic material, hum noise and magnetic flux leakage are reduced.
  • AEC-Q200 complied.
  • Large selection of products, ranging from 4 to 10 mm square.
  • High productivity
  • By using a proprietary alloy powder, low loss in the high-frequency range is achieved.
  • The low-profile is achieved with the use of L-shaped terminals.
  • Compact forms ranging from 3 to 5 mm square.
  • Low resistance with no joint terminal (terminal integrated to wire)
  • Compatible with low inductance range.
  • High productivity
  • Large selection of products, ranging from 4 to 10 mm square.
  • High productivity
  • Compact, low profile
  • 30 G vibration resistance
  • High productivity
  • High inductance
  • High DC superimposition characteristics
  • Large selection of products is offered, ranging from 0.1 to 100 μH.
  • 30 G vibration resistance
Applications
  • LCD-TV,HDD
  • Amusement equipment
  • Other AV equipment
  • Wireless chargers
  • IJP head drive
  • Notebook computers
  • Tablet terminals
  • Gaming equipment
  • Base stations, servers
  • Amusement equipment
  • Industrial equipment

  • Car accessories
  • Car navigation
  • Car audio

  • ADAS
  • Start/Stop
  • Engine
  • ECUs

  • LED
  • ADAS
  • Engine ECUs, etc.

Product structures

Figure 2 shows the structure of each SPM series. The integral mold structure and the welding method for connecting the wire and terminals achieves high reliability.

Figure 2: Product structures

Commercial Grade Automotive Grade
Series SPM SPM-CT SPM-LR SPM-XT SPM-HZ SPM-DZ SPM-V
Product structures

Product features

Figure 3 shows the features of each SPM series.

Figure 3: List of product features

Series SPM SPM-CT SPM-LR SPM-XT SPM-HZ SPM-DZ SPM-V
Appearance
Operating temperature range -40 to 125°C
(including self-temperature rise)
-55 to 155°C
(including self-temperature rise)
Magnetic material Metallic magnetic material
Terminal electrode specifications Metal terminal + plating No joint terminal + plating Metal terminal + plating
Features Commercial Grade Automotive Grade
Standard specifications High frequency & High Q specifications Low-profile specifications Large current specifications Supports use up to 125°C Compact, low profile High inductance
High DC superimposition characteristics

One of the remarkable features of the SPM series is that they are made with metallic magnetic core. Compared to ferrite cores, metallic magnetic cores have higher magnetic saturation density and better DC bias characteristic. In addition, since their Curie temperature is high, they show only a small change in characteristics with ambient temperature.

Figure 4: Comparison of DC bias characteristic (Metallic magnetic core vs. ferrite core)

Core material characteristics of high magnetic saturation
Superior DC bias characteristic

Figure 5: Change in DC bias characteristic with ambient temperature

Core material characteristics of high Curie temperature
Change in characteristics with ambient temperature is small.

Since the SPM series inductors are made with wire-wound cores integrally molded with metallic magnetic powder, they do not have a core gap and the acoustic noise is reduced. Also, they have good shielding qualities and the magnetic flux leakage is small.
Figure 6: Integral molding for suppressing acoustic noise

Core gapless (integral molding) for suppressing acoustic noise
Contributes to improve the set quality


Figure 7: Comparison of magnetic flux leakage

Shielding structure for low magnetic flux leakage
Effective for reducing EMI

Production of electronic components such as transformers and capacitors

TDK Corporation is a subsidiary of TDK Corporation based in Yurihonjo City, Akita Prefecture, Japan, and is engaged in the manufacture and assembly of electronic components. Specifically, the company manufactures ferrite-based magnetic components and other passive components such as transformers and capacitors.

Our Business

TDK is a comprehensive electronic components manufacturer leading the world in magnetic technology.
TDK began its trajectory by producing the world’s first ferrite cores using a magnetic material called ferrite, and the company is now a large manufacturer of components.
Ferrite is a material with many advantageous properties.
Modern TDK commands a wide range of technologies that make daily life more convenient and pleasant. Our products serve a myriad of applications—they provide critical functionality in smartphones, personal computers, electrical appliances, industrial equipment, and automobiles.
TDK components are vital for progress in many areas.
Meanwhile, the power of magnetics continues to inform our global leadership role.

The role played by TDK components —
Unseen enablers of functionality taken for granted.
Many products that surround our daily lives rely extensively on TDK’s wide palette of electronic components. But because these are used internally, they remain mostly unseen by consumers.
If your electronic devices operate as designed and make your day more enjoyable, that means that the components in them are functioning properly.
But without these electronic components, many things that we take for granted these days might never have come about.

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